Reliability and Precision
High and Consistent Performance Over Time
Precision Boring Operations
BRINGING YOUR DESIGNS TO LIFE WITH METALS, CARBON FIBER, FIBERGLASS, AND ARAMID FIBER
CARBON LINE COMPOSITES SAS DI ROSSI GIULIANO & C.
Processing of advanced composite materials
We design and manufacture components in carbon fiber and other advanced composite materials.
We produce advanced composite components via autoclave processing. We utilize carbon fiber, fiberglass, and aramid fiber to engineer your concepts. Select your application sector; if your industry is not listed, please contact us: our team is at your full disposal.
Precision Machining We perform CNC milling and turning operations on composites, metals, and plastics.
How we engineer your concept
What our team of experts can do for you and your business
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ENGINEERING & DESIGN
Product specifications
2D & 3D CAD modeling
3D rendering
MANUFACTURING
Patterns and molds
Fiberglass prototypes
Pre-series and production runs
CNC MACHINING
On carbon fiber and metals
High-precision machining
Aesthetic routing and finishing
ASSEMBLY
Mechanical fitting
Structural bonding
Hardware and insert installation
PAINTING & FINISHING
Matte finish
Gloss finish
Custom colors
QUALITY CONTROL
Specification compliance
Dimensional tolerances
Visual inspection
LOGISTICS
Shipping, with optional insured freight
Domestic (Italy) and worldwide delivery
SUPPORT
Engineering and manufacturing assistance
After-sales support
VALUE-ADDED SERVICES
To deliver a fully finished product:
SCREEN PRINTING
On carbon fiber panels, plates, and parts, as well as metal components.
WATERJET CUTTING
This technology ensures clean, highly accurate cuts, minimizing material waste while delivering premium-quality results to our clients.
SURFACE FINISHING
On carbon fiber components
On metal components:
NON-DISCLOSURE AGREEMENTS
Ready to develop your project? Throughout every operational phase, CARBON LINE COMPOSITES strictly safeguards the confidentiality of all information exchanged in any format.
APPLICATION SECTORS
Choose your application sector. Is your industry not listed? Contact us: our team is at your full disposal.
X-RAY AND GAMMA RAY
Radiation shielding for the medical, nuclear medicine, occupational safety, and environmental protection sectors. Security screening components for ports, airports, stations, exhibitions, and conventions, as well as equipment for industrial non-destructive testing (NDT).
MEDICAL
Enclosures and components for pharmaceutical machinery. Orthopedic prosthetics for human and veterinary applications, mobility aids and equipment, rescue and recovery stretchers, and personal protective equipment (PPE) for occupational safety and sports.
MECHANICAL ENGINEERING & TOOLING
Precision machining for automated warehouses, the robotics industry, and industrial tooling. Components for machining center equipment upgrades.
INDUSTRIAL
Cover plates and protective enclosures for industrial machinery and plants. Safety guards to ensure machine tool and industrial production line compliance. Custom-shaped and sized containers.
MARINE
Interior fittings and structural trim parts, including flat and 3D-molded consoles and instrument panels. Metal mooring components.
AUTOMOTIVE & MOTORCYCLE
Accessories for the motorsport sector. Structural repairs on damaged parts. Components for street and racing motorcycles.
DESIGN
Displays and high-end packaging. Furnishing accessories, alongside men’s and women’s fashion accessories. Structural and aesthetic components for Hi-Fi audio systems.
CONSULTING
In-house CAD/CAM engineering, design-to-cost, and product customization services. Our technical consulting is also available as a standalone service.
Carbon Line Composites: CFRP Frame Probing 3
Carbon fiber CNC machining. CNC probing operations for the precision machining of carbon fiber plates.
REQUEST A QUOTE NOWCNC MILLING
We specialize in high-precision machining tailored for impeccable aesthetic finishes. Milling operations are performed either dry or with coolant across a wide range of substrates, including advanced composite materials, aluminum alloys, steel, titanium, brass, copper, and engineering plastics.
We also offer subcontract machining services.
OUR CORE STRENGTHS
Reliability and precision through automated tool setting
Our CNC equipment features probing systems for dynamic work offsets and Tool Center Point (TCP) control. This presetting phase is crucial to guarantee machining success and absolute accuracy.
High performance across all materials
Every machining phase is carefully planned around the mechanical and technological properties of the specific substrate. We select the most suitable, high-performance tooling and workholding solutions to ensure every component strictly meets the required technical specifications.
Consistent long-term quality
The use of advanced CAD/CAM software allows us to guarantee and maintain the quality of our manufactured components, ensuring total repeatability across multiple production runs.
In-house CAD/CAM department
This ensures maximum flexibility and rapid response times when planning and organizing production workflows.
Precision boring
Our CNC machines are equipped with micro-adjustable boring bars, allowing us to achieve strict IT6 dimensional tolerances.
CNC Milling Machine Specifications
Spindle capabilities
12,000 RPM, rigid tapping, 77-bar Through-Spindle Coolant (TSC) and compressed air, 30+1 tool capacity.
Machine table
Equipped with zero-point clamping systems, machine vises, chucks, and vacuum tables for machining from solid blocks and plates.
Work envelope
X = 1270 mm | Y = 508 mm | Z = 635 mm
Renishaw probing system
Workpiece and tool offsets are fully managed via advanced probes to ensure maximum precision.
In-house CAD/CAM capabilities
Allows us to continuously monitor and optimize toolpaths, maximizing the potential of both our machinery and cutting tools.
CNC TURNING
CNC Lathe Specifications
Main Spindle
Schunk self-centering chuck with quick-change jaws, Ø 65 mm bar capacity, 3,400 RPM, and a programmable tailstock.
Work Envelope
Max turning diameter: Ø 200 mm | Z = 572 mm | X = 213 mm (dimensions may vary based on the specific workpiece and tooling utilized) | Y = ±51 mm.
Turret
BMT65 turret equipped with Capto C4 quick-change tool holders, 6,000 RPM radial and axial driven tools (Capto C4), Ø 40 mm boring bar holders, broaching and slotting capabilities, and 21-bar through-tool coolant.
Bar and Part Handling
The machine is integrated with a Top Automazioni bar feeder and equipped with an automated parts catcher.
In-House CAD/CAM Capabilities
Allows us to continuously monitor and optimize machining cycles, maximizing the potential of both our equipment and cutting tools.
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